EV Charging Connector Flexibility Testing Equipment Durability Tester IEC 62196
Complied Standards & Clauses
Conforms to IEC62196-1:2014 clause 7.11 and clause 7.15, IEC60309-1:2012 clause 24.4.
Product Overview
The EV Plug Flexibility Testing Machine is specifically designed to evaluate the mechanical strength of electric vehicle charging connectors, industrial plugs, sockets, and couplers. It focuses on testing the flexing performance at the cable entry point — a critical area subjected to repeated bending in real-world usage.
This high-precision apparatus operates based on IEC standards, using a servo motor to drive a turntable that oscillates the test sample left and right. Once the pre-set number of flexing cycles is reached, the system automatically stops and signals test completion. The intelligent servo control ensures accurate, repeatable swing angles and minimal lateral displacement, safeguarding test reliability.
Large-size samples can be securely mounted on durable aluminum plates, with the swing axis precisely aligned with the cord entry point to simulate real application stresses. This reduces unnecessary strain and ensures a more authentic mechanical simulation.
Built to support heavy-duty testing environments, the machine runs on AC220V±10% / 50–60Hz power input and delivers stable operation with a 3KW power rating. Ideal for R&D labs, compliance testing, and quality assurance of EV connectors and industrial-grade power components.
Technical Parameters
| Equipment dimensions | Approx.: W1000*D800*H1600mm | |
| Equipment weight | 150kg | |
| Test judgment | Judgment based on the signal given by whether the current is conducting or not | |
| Electrical control method | PLC intelligent integrated control, 7-inch human-machine touch interface operation | |
| Drive mode | Servo motor drive | |
| Load weight | 20N,25N,50N,75N,100N,140N | |
| Bending angle | 0-360° adjustable (default ±45°) | |
| Bending frequency | 0~999999 can be preset, default is 20000 times |
| Bending rate | 0-60 times/min, can be preset |
| Load power supply | External connection, optional load cabinet with adjustable voltage between conductors 0-250V and adjustable current AC 0-400A |
| Specimen clamping method | Mechanical clamping, adjustable clamping point position |
Details
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EV Charging Connector Flexibility Testing Equipment Durability Tester IEC 62196 Images
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